Technician inspecting metal support components in the factory
01

FLEXIBLE CUSTOMIZATION

Flexible Customization

From project engineering inputs to manufacturable support systems

Customize length, hole patterns, sections, end details, finishes and packaging kits for PV, seismic and integrated support systems.

  • PV Support PV Support
  • Seismic Support Seismic Support
  • Integrated Support Integrated Support
  • Custom Components Custom Components
02

How Engineering Requirements Become Manufacturable Products

ENGINEERING REQUIREMENTS TO MANUFACTURING

A closed loop from project inputs to packaged delivery.

Project drawings and input conditions

Project InputProject Input

  • Drawings / site data
  • Environment / loads
  • Foundation needs
  • Site constraints
3D detailing and BIM

Detail Drawings / BIMEngineering Design

  • Detail drawings
  • BIM model
  • Node system
  • Document revisions
Profile sections and parameter setup

Parameter ConfigurationParameter Configuration

  • Section / hole pitch
  • Special machining
  • Connections
  • Assembly method
BOM and quantity management

Bill of MaterialsBill of Materials

  • Component list
  • Material quantities
  • Accessory list
  • Standards control
Shop-floor manufacturing

ManufacturingManufacturing

  • Process route
  • Post-processing
  • Production batch
  • Process control
Zoning packaging and delivery

Packaging & DeliveryDelivery

  • Case numbering
  • Zone packing
  • Phased delivery
  • On-site support
03

Multi-Dimensional Customization

CUSTOMIZATION CAPABILITIES

Configure manufacturable solutions from standard profiles and connection systems.

Length Length Cut to project length
Hole Pattern Hole Pattern Pitch / hole type adjustable
Section & Spec Section Matched to loads and specs
Metal support assembly illustration
End Processing End Processing Cuts / chamfers / end plates
Surface Treatment Surface Treatment Galvanizing / coating
Assembly Kit Assembly Kit Nodes and accessories kitted
Packaging Packaging By zone / floor packaging
04

Standard Modules → Project-Specific Configuration

MODULAR CONFIGURATION

Build project-specific kits quickly from a reusable module library.

PV Support SystemsPV Support Systems
Ground and rooftop PV support scenes

Ground / Roof / Floating

Seismic Support SystemsSeismic Support Systems
MEP seismic support scenes

Pipe / Duct / Cable

Integrated Gallery SupportIntegrated Gallery Support
Utility gallery support scenes

Utility tunnel / Municipal

Custom ComponentsCustom Components
Custom connectors and components

Special nodes / Custom hangers

05

Flexible Manufacturing for Multi-Spec Demand

FLEXIBLE MANUFACTURING

A multi-process flexible line for multi-spec, small-batch and parallel projects.

Automatic cutting

Automatic CuttingAutomatic Cutting

Multi-spec punching

Multi-spec PunchingMulti-spec Punching

Profile processing

Profile ProcessingProfile Processing

Welding and assembly

Welding / AssemblyWelding / Assembly

Surface treatment

Surface TreatmentSurface Treatment

Finished inspection

Finished InspectionFinished Inspection

06

Engineering Non-Standard Requirements

ENGINEERING FOR NON-STANDARD PROJECTS

  • Feasibility Feasibility
  • Detail Design Detail Design
  • Process Planning Process Planning
  • Sample Verification Sample Verification
Engineer designing a 3D support structure
07

Drawing / BOM Revision Control

REVISION CONTROL

Clear, traceable revision states from intake to release.

  1. R0 Project Requirement Project Requirement
  2. R1 Engineering Design Engineering Design
  3. R2 Client Approval Client Approval
  4. R3 Release for Production Release for Production
  5. Δ Change Management Change Management
  6. Rn New Revision New Revision
08

Custom Manufacturing Quality Control

QUALITY ASSURANCE

Specs can change; quality boundaries stay consistent.

Drawing and spec verification

Drawing / Spec CheckDrawing / Spec

First article inspection

First Article InspectionFAI

In-process quality control

In-Process QCIPQC

Final inspection

Final InspectionFinal Inspection

Batch traceability

TraceabilityTraceability

Release for delivery

ReleaseRelease

09

Project Kitting & Delivery Organization

PROJECT KITTING & DELIVERY

Sort by project, pack by zone, label clearly and deliver in phases.

Project sorting

Project SortingProject Sorting

Zoning and packaging

Zoning & PackagingZoning & Packaging

Project labeling

LabelingLabeling

Sequential delivery

Sequential DeliverySequential Delivery

Blueprint consultation background

Submit Project Inputs · Get a Custom Plan

Share project conditions so the engineering team can assess customization feasibility and propose a plan.

  • Engineering team
  • Fast feasibility review
  • Custom plan output
  • Technical support